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Compressor maintenance checklist

For people recording compressor maintenance within an agreed scope. Record equipment and scope, system and isolation and service checks. Try the form below, see every question or download a blank PDF or Word copy.

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Does maintenance replace a pressure-system examination?

HSE distinguishes maintenance from examinations under a written scheme for qualifying pressure systems. Identify the applicable system and examination arrangements; a service visit does not fulfil them by itself.

Last updated . Facts checked by the SiteSurvey team on 6 October 2026 against HSE introduction to pressure equipment and HSE maintenance of work equipment.

Try the compressor maintenance visit form live

Answer a few questions and watch it adapt. Your answers are not saved, and any photos you add are deleted within the hour.

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This is the real form as your team would use it: questions appear as you answer, scores work themselves out and you can add photos and signatures. No sign-up needed.

Want to see one filled in? See a completed compressor maintenance visit report (PDF), made by SiteSurvey from a fictional site visit.

Fill it in on a phone or tablet

Your team completes the compressor maintenance visit on site in the SiteSurvey app on iPhone, iPad and Android phones and tablets. The project name and address fill in for them, it works without signal, and it syncs when the device is back online with photos kept against the question they answer.

Customers and subcontractors do not need the app: send them a link and they can fill it in from any browser.

The Compressor Maintenance Visit form in the SiteSurvey app on a tablet
The Compressor Maintenance Visit form in the SiteSurvey app on a phone

Every question in the compressor maintenance visit template

A compressed-air maintenance record with compressor and receiver details, isolation, visible checks, operating readings, service work and handback. 6 sections and 46 questions. Follow-up questions and guidance appear only when an answer calls for them, so the person on site never sees the ones that do not apply.

Make it your own: every question is editable

This is a starting point, not a fixed form. Once it is in your SiteSurvey account you can reword any question, add or remove questions, sections and answer options, and add your own logo, so it fits the way your team works and the jobs you do.

Details you only enter once

Add this form to a project in SiteSurvey and it fills in what the project already knows, so nobody on site retypes it and every form on the job uses the same names. Anything filled in can still be changed.

  • Project: the project name
  • Site or premises address: the site address, from the space or the project
  • Client or organisation: the project's customer

Record details and scope

  • ProjectShort answer

    Filled in from the project in SiteSurvey.

    Fills in from the project name
  • Site or premises addressShort answer
    Fills in from the site address, from the space or the project
  • Client or organisationShort answer
    Fills in from the project's customer
  • Record date*Date
  • Person completing the record*Short answer
  • CheckFor competent compressed-air technicians following manufacturer procedures. This is not a written scheme of examination, pressure test or permission to defeat a protective device.
  • CheckHSE distinguishes maintenance from examinations under a written scheme for qualifying pressure systems. Identify the applicable system and examination arrangements; a service visit does not fulfil them by itself.

Equipment and scope

  • Compressor ID, model and location*Short answer
  • Scan the data plateScan a label: serial number, model number, asset number

    Optional. Scan the label or data plate to capture the serial and other numbers.

  • Competent person and authorisation*Short answer
  • Manufacturer or approved procedure reference*Short answer
  • Work or inspection scope and exclusions*Notes

System and isolation

  • Receiver and connected system references*Short answer
  • Written scheme and examination references where applicableShort answer

    Reference the applicable examination documentation and distinguish it from this maintenance visit. Record unavailable information as a gap.

  • Isolation and stored-pressure release verification reference*Short answer
  • Hours, duty and reported alarmsShort answer

Service checks

  • Visible pipework, supports and leaks checked*Choose one
    • Acceptable
    • Action needed
    • Not checked
    • Not applicable
  • Action, limitation or reason not applicable*Notes
    Shown only when the answers above make it relevant
  • Lubrication and filters checked to instructions*Choose one
    • Acceptable
    • Action needed
    • Not checked
    • Not applicable
  • Action, limitation or reason not applicable*Notes
    Shown only when the answers above make it relevant
  • Cooling and ventilation paths checked*Choose one
    • Acceptable
    • Action needed
    • Not checked
    • Not applicable
  • Action, limitation or reason not applicable*Notes
    Shown only when the answers above make it relevant
  • Condensate treatment and drains checked to procedure*Choose one
    • Acceptable
    • Action needed
    • Not checked
    • Not applicable
  • Action, limitation or reason not applicable*Notes
    Shown only when the answers above make it relevant
  • Protective-device checks referenced without unauthorised adjustment*Choose one
    • Acceptable
    • Action needed
    • Not checked
    • Not applicable
  • Action, limitation or reason not applicable*Notes
    Shown only when the answers above make it relevant
  • Measurement
    Repeat for each measurement. Each one asks:
    • Measurement point and parameter*Short answer
    • Actual result and unit*Short answer
    • Acceptance criterion and source*Short answer
    • Instrument and calibration referenceShort answer
    • Comparison*Choose one
      • Within criterion
      • Outside criterion
      • Unable to assess
    • Exception and response*Notes
      Shown only when the answers above make it relevant
  • Work done, parts and waste handlingNotes

Handover

  • Use decision*Choose one
    • Available within recorded limits
    • Restricted use
    • Out of service
  • Restrictions, isolation and person informed*Notes
    Shown only when the answers above make it relevant
  • Repair or follow-up job referenceShort answer
  • Condition and defect evidencePhotos

Actions and review

  • Are further actions required?*Choose one
    • Yes
    • No
  • Further action
    Repeat for each further action. Each one asks:
    Shown when “Are further actions required?” is “Yes”
    • Action and evidence reference*Notes
    • Person responsible*Short answer
    • Target dateDate
    • Action status*Choose one
      • Open
      • In progress
      • Completed
    • Completion evidence*Notes
      Shown when “Action status” is “Completed”
  • Outstanding limitations and information to pass onNotes
  • Record status*Choose one
    • Ready for review
    • Further work needed
    • Work or use stopped
  • Reviewed byShort answer
  • Review dateDate
  • Author signature*Signature
  • CheckSigning records the information entered. It does not itself certify legal compliance, remove a limitation or authorise unsafe work.

Scope and responsibility

For competent compressed-air technicians following manufacturer procedures. This is not a written scheme of examination, pressure test or permission to defeat a protective device.

What a useful entry looks like

Written scheme and examination references where applicable

Reference the applicable examination documentation and distinguish it from this maintenance visit. Record unavailable information as a gap.

Written-scheme reference PS-06 recorded for the relevant system. This visit covers scheduled maintenance; examination findings are held in the separate report.

Fictional example of record wording. Use the actual evidence and approved arrangements for your job; this is not a completed report or an instruction to carry out the work.

See it filled in

A completed compressor maintenance visit report, made by SiteSurvey from a fictional site visit: every answer, the photos, the guidance that applied and the sign-off, ready to send as a PDF.

See completed form (PDF) ↗

Compressor Maintenance Visit FAQs

How should I record “Written scheme and examination references where applicable”?

Reference the applicable examination documentation and distinguish it from this maintenance visit. Record unavailable information as a gap.

Does the form set a safe pressure?

No. Record the system specification and the applicable criterion for each measurement.

Can an air receiver examination be recorded as a service?

Reference the separate examination report. Routine servicing and statutory examination have different purposes.

How are abnormal readings recorded?

Values outside the criterion, or unable to be assessed, require an exception and response.

What are the limits of this template?

For competent compressed-air technicians following manufacturer procedures. This is not a written scheme of examination, pressure test or permission to defeat a protective device.

Can I complete this form on site and share the record?

In the SiteSurvey app the form works offline, with photos and signatures recorded against the questions. Share the completed record as a PDF or a link. Dates and action owners are recorded fields; this form does not send reminders or update other systems.

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